Category: Guides

  • Gluing Instructions

    Gluing Instructions

    DIY Repair – Gluing with a Repair Kit

     

    Instructions for Gluing PVC Products

    (pontoons and other inflatable products and PVC structures)


    1. Materials

    To carry out the repair, you will need:

    • a PVC patch matched to the product’s material,

    • PVC adhesive (two-component with hardener recommended),

    • degreasing agent (isopropyl alcohol / extraction naphtha),

    • clean lint-free cloth,

    • pressure roller or hard pressing tool,

    • scissors,

    • warm air source (hair dryer or heat gun – low temperature).


    2. Degreasing

    • Thoroughly clean the repair area.

    • Remove dust, water, and mechanical dirt.

    • Degrease the surface with a degreasing agent.

    • Leave to dry completely.

    ⚠ Grease and moisture significantly reduce the durability of the bond.


    3. Damage Outline (Patch Outline)

    • Apply the patch so that it overlaps the damage by at least 3–5 cm.

    • Round the corners of the patch.

    • Mark the outline of the gluing area.


    4. Applying the Glue

     

    • Mix the adhesive with the hardener according to the manufacturer’s instructions.

    • Apply a thin, even layer of glue:

      • onto the repaired surface,

      • onto the patch.


    Waiting Period

    • Wait approx. 10 minutes until the adhesive becomes dry to the touch (tacky state).

    Accelerating the Reaction

    warm air will accelerate the adhesive action.jpeg

    • You can gently warm the surface with warm air (approx. 40–60°C).

    • Do not overheat the material.


    5. Pressing

    • Precisely place the patch onto the designated spot.

    • Press from the center outwards.

    • Use a pressure roller or a hard tool to remove air from under the patch.


    Curing Time

    • Do not inflate or load the product for at least 24 hours.

    • Full bond strength: 48–72 hours.


    Technical Notes

    • Gluing works best on flat surfaces.

    • Repairs in structural weld areas may be limited.

    • In case of major damage, welding by a specialized service center is recommended.